Plant Design & Commissioning
Plant Design & Commissioning refers to the process of designing, planning, and bringing a new industrial plant or facility into operational status. This involves several stages, each critical to the successful completion of the project. Plant design and commissioning is a complex, multi-disciplinary process that requires careful planning, coordination, and execution to ensure a successful outcome. Each stage is crucial, from initial design through to commissioning and handover, to ensure the plant operates safely, efficiently, and reliably.
Key Considerations in Plant Design & Commissioning
- Safety: Ensuring that all design and commissioning activities prioritize the safety of personnel and the environment.
- Compliance: Adhering to local, national, and international regulations and standards.
- Efficiency: Designing for optimal use of resources, energy, and materials.
- Sustainability: Considering the environmental impact and incorporating sustainable practices.
1. Front End Designing
Conceptual design development: Detail discussion for the plant shall be mutually carried out.
Site master Planning: A brief planning of site shall be finalized including Admin, QA, QC, Warehouse, Production, Utility and ETP.
CGMP Layout: Detailed Layout shall be prepared in Auto-cad and finalized in concurrence with the legal requirements.
Equipment Sizing: Based on business view point, equipment sizing can be finalized.
2. Detailed Engineering
- Architectural
- Civil Structural
- HVAC
- Piping
- Modular Panels/Clean Rooms
- Utilities
- Warehouse
- QA/QC. Bill
- Technical Data Sheets
- Technical Specifications
3. Procurement assistant
- Vendor Selection for Equipment & Contracts
- Floating of Enquiry and Tender Documents
- Follow up for proposals
- Technical Evaluation
- Techno-Commercial Comparison
- Technical Recommendation of suitable vendor
4. Qualification & Validation
- Development of Qualification Protocols for Equipment & Automation
- Standard Operation Procedures (SOP) for Process and Quality Control
- Factory Acceptance Test
- Development of DQ, IQ, OQ and PQ Documents
- Review and Develop User Requirement Specification (URS)
- Review of Functional Design Specification (FDS) of equipment
- Site Acceptance Test
- Qualification Schedule
- Quality Management System
- Validation Master Plan (VMP)
- Equipment Validation
- Utility and Facility Validation
- Computer System Validation
- PLC HMI and Automation Validation
- Risk & Impact Assessment