Plant Design & Commissioning

Plant Design & Commissioning refers to the process of designing, planning, and bringing a new industrial plant or facility into operational status. This involves several stages, each critical to the successful completion of the project. Plant design and commissioning is a complex, multi-disciplinary process that requires careful planning, coordination, and execution to ensure a successful outcome. Each stage is crucial, from initial design through to commissioning and handover, to ensure the plant operates safely, efficiently, and reliably.

Key Considerations in Plant Design & Commissioning

  • Safety: Ensuring that all design and commissioning activities prioritize the safety of personnel and the environment.
  • Compliance: Adhering to local, national, and international regulations and standards.
  • Efficiency: Designing for optimal use of resources, energy, and materials.
  • Sustainability: Considering the environmental impact and incorporating sustainable practices.
1. Front End Designing

Conceptual design development: Detail discussion for the plant shall be mutually carried out.

Site master Planning: A brief planning of site shall be finalized including Admin, QA, QC, Warehouse, Production, Utility and ETP.

CGMP Layout: Detailed Layout shall be prepared in Auto-cad and finalized in concurrence with the legal requirements.

Equipment Sizing: Based on business view point, equipment sizing can be finalized.

2. Detailed Engineering
  • Architectural
  • Civil Structural
  • HVAC
  • Piping
  • Modular Panels/Clean Rooms
  • Utilities
  • Warehouse
  • QA/QC. Bill
  • Technical Data Sheets
  • Technical Specifications
3. Procurement assistant
  • Vendor Selection for Equipment & Contracts
  • Floating of Enquiry and Tender Documents
  • Follow up for proposals
  • Technical Evaluation
  • Techno-Commercial Comparison
  • Technical Recommendation of suitable vendor
4. Qualification & Validation
  • Development of Qualification Protocols for Equipment & Automation
  • Standard Operation Procedures (SOP) for Process and Quality Control
  • Factory Acceptance Test
  • Development of DQ, IQ, OQ and PQ Documents
  • Review and Develop User Requirement Specification (URS)
  • Review of Functional Design Specification (FDS) of equipment
  • Site Acceptance Test
  • Qualification Schedule
  • Quality Management System
  • Validation Master Plan (VMP)
  • Equipment Validation
  • Utility and Facility Validation
  • Computer System Validation
  • PLC HMI and Automation Validation
  • Risk & Impact Assessment